FOUNDED DECEMBER 2011
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Rs ASSOCIATES

DESIGN • ENGINEERING • CONSTRUCTION

Specialized engineering and execution for Submerged Electric Arc Furnaces (SAF) and Ferro Alloy Smelting Plants.

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ENGINEERING PRECISION & EXECUTION

TECHNICAL METRICS & EXPERIENCE

2.6 – 51MVA
SAF Design Experience Range
20+YEARS
Expertise Across Last Two Decades
CONCEPT → COMM.
End-to-End Project Capability
INDIA + INTL
Global Project Experience
ABOUT RS ASSOCIATES

ENGINEERING
EXPERIENCE
BUILT AROUND
EXECUTION.

Rs ASSOCIATES entered the Ferro World with expertise in Design, Detailed Engineering, Troubleshooting, Installation and Commissioning of Submerged Electric Arc Furnaces for the production of Ferro Alloys.

Founded by Mr. Ramesh in December 2011, Rs ASSOCIATES provides project support from design consultation and engineering through equipment supply, installation, commissioning and performance demonstration. Managing a team of experienced technocrats, Rs ASSOCIATES ensures quality assurance and micro-level project monitoring across every stage of fabrication and plant construction.

ABOUT RS ASSOCIATES
25mm Plate Rolling & CNC Cutting
WORKSHOP
03 / FABRICATION CAPACITY
Hood fabrication
OUR PROCESS

DESIGN, ENGINEERING & EPC CAPABILITIES

Step-by-step specialized engineering & execution capabilities for Submerged Electric Arc Furnace (SAF) projects.

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OUR EXECUTION LIFECYCLE

CONCEPT TO COMMISSIONING

Structured 11-stage project workflow ensuring precision, quality assurance, and timely execution.

Concept to Commissioning Industrial Plant Execution Lifecycle
STAGE 01
Client Requirement
STAGE 02
Design & Layout
STAGE 03
Detailed Engineering
STAGE 04
Procurement
STAGE 05
Fabrication & Supply
STAGE 06
Quality Inspection
STAGE 07
Plant Construction
STAGE 08
Structural Erection
STAGE 09
Installation
STAGE 10
Commissioning
STAGE 11
Performance Guarantee
SPECIALIZED METALLURGICAL EXPERTISE

FERRO ALLOY PRODUCTS & SAF

Ferro Alloy Smelting Plant Metallurgy Rs ASSOCIATES

HC FeCr

High Carbon Ferro Chrome SAF design & plant execution expertise.

HC FeMn

High Carbon Ferro Manganese smelting furnace design and consultancy.

HC SiMn

Silico Manganese furnace design up to 22.5 MVA and 30 MVA capacities.

FeSi

Ferro Silicon smelting plant engineering and high-capacity SAF projects.

Pig Iron

Pig Iron submerged electric arc furnace engineering & consultation.

PROVEN PORTFOLIO

FEATURED PROJECT EXPERIENCE

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100% REAL INDUSTRIAL OPERATIONS

OUR WORKSHOP & PLANT SITES

Authentic photos of RS Associates heavy fabrication workshop, submerged arc furnace site erections, 25mm plate rolling, CNC cutting machinery, and completed ferro alloy plant complexes.

RS Associates Heavy Fabrication Bay
VISAKHAPATNAM WORKSHOP

Heavy Fabrication Bay

Equipped with 30x 400A & 15x 600A welding machines and overhead crane bays.

SAF Submerged Arc Furnace Core
SAF FURNACE CORE

Submerged Arc Furnace

Heavy electrode column, pressure rings & tapping floor execution.

Berry Alloys 100 TPH Sinter Plant
BERRY ALLOYS PROJECT

100 TPH Sinter Plant

Turnkey engineering, equipment supply and commissioning in Bobbili, AP.

Heavy Crane Operations
SITE ERECTION PHASE

Heavy Crane Operations

14MT Hydra cranes and heavy mobile crane erection of furnace building framework.

25mm Plate Rolling Machine
WORKSHOP MACHINERY

25mm Heavy Plate Rolling

12mm and 25mm plate rolling machines for heavy furnace shells & ducts.

5x9 MVA FeCr Smelting Plant
SMELTING COMPLEX

5 x 9.0 MVA FeCr Plant

Complete plant design, detailed engineering, consultation and execution.

Rajadhi Raj Ferro Plant
ATCHUTHAPURAM SITE

4 x 22.50 MVA SiMn Plant

Design, engineering, equipment supply and complete site execution.

Sinter Plant Dust Collection System
ENVIRONMENTAL SYSTEMS

Dust Collector & Ducting

Heavy gas cleaning, baghouses, cyclone separators & chimney stacks.

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LET'S BUILD TOGETHER

READY TO EXECUTE YOUR INDUSTRIAL PROJECT?

Partner with RS Associates for end-to-end Turnkey Plant Erection, Civil Engineering, and Structural Steel Execution.

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