Rs ASSOCIATES delivers comprehensive design and engineering services tailored for Ferro Alloy and Submerged Arc Furnace (SAF) projects. From basic feasibility studies to complete 3D CAD modeling and detailed engineering packages, our multidisciplinary engineering team ensures every calculation, drawing, and specification is optimized for thermal efficiency, structural integrity, safety, and cost control.
Our engineering outputs strictly comply with international standards (IS 800, ASTM, DIN, IEC) and facilitate seamless integration with procurement, shop fabrication, and field construction teams.
Back to All Capabilities
WHAT WE DELIVER
End-to-End Design & Detailed Engineering Solutions
Key Service Deliverables & Scope
Basic & Conceptual Feasibility Studies
Detailed Engineering for SAF (2.6 to 51 MVA)
Plant GA & Elevation Layout Drawings
Structural Steel & Foundation Calculations
Equipment & Mechanical Shop Detail Drawings
Electrical SLDs & Substation Layouts
Piping & Instrumentation Diagrams (P&ID)
Bill of Quantities (BOQ) & Material Take-offs
Technical Standards & Calculation Basis
Engineered in accordance with IS 800 structural design codes, IS 456 RCC civil standards, and AWS D1.1 welding specs. Advanced 3D CAD clash detection guarantees zero field interference.
Submerged Arc Furnace Electrode Column & Tapping Floor Design
📐
Basic & Conceptual Design
Feasibility studies, mass balance, equipment selection, and master plant GA layout.
🔥
Furnace Core Engineering
SAF furnace shell geometry, refractory lining, hydraulic electrode column, transformer room.
🏗️
Structural & Foundation Design
Heavy furnace building framework, tapping floor platforms, crane gantry beams, deep RCC foundations.
⚡
Electrical & Automation
High-current busbar design, furnace transformer integration, PLC-SCADA automation.
📊
BOQ & Tendering Support
Precise steel tonnage estimation, equipment datasheets, technical specifications.
✅
As-Built Documentation
Comprehensive as-built drawings updated post-commissioning for future expansions.
