SLAG RECOVERY & RECYCLING

Metal Recovery Plants

Specialized slag crushing, jigging, and magnetic separation plants to recover high-value Ferro Alloy metals from furnace slag dumps.

95%+
Metal Recovery Rate
Zero
Metal Waste to Slag
10-100
TPH Slag Processing
High
ROI Recovery Yield
Back to All Capabilities
WHAT WE DELIVER

Ferro Alloy Slag Metal Recovery Solutions

Rs ASSOCIATES engineers and manufactures comprehensive Metal Recovery Plants designed to extract valuable metallic Ferro Chrome, Silico Manganese, Ferro Manganese, and Ferro Silicon nuggets from furnace slag dumps. Our metal recovery systems process both hot-dumped and weathered slag, utilizing heavy jaw crushers, screening trommels, mineral jigging machines, and magnetic separators.

Converting discarded slag into clean, high-grade metallic metal delivers immediate financial returns and resolves environmental slag disposal challenges.

Key Service Deliverables & Scope

Turnkey Slag Metal Recovery Plants (10 TPH to 100 TPH)
Heavy Primary & Secondary Jaw Crushers
Multi-Deck Vibrating Screens & Trommel Screens
High-Efficiency Mineral Jigging Machines
Magnetic Separator Drums & Overband Magnets
Slag Water Recirculation & Settling Ponds
Heavy Slag Handling Conveyor Systems
Structural Steel Supports, Platforms & Control Panels

Mineral Processing Standards

Closed-loop water recirculation systems ensure zero liquid discharge (ZLD). Magnetic & density separation achieves >95% metallic recovery.

ZLD EnvironmentalIS 2062ISO 9001AWS D1.1
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High Metal Yield

>95% recovery of trapped metal buttons & nuggets from SAF furnace slag.

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Heavy Jaw & Roll Crushers

Built with manganese steel jaw plates for abrasive slag crushing.

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Density Jigging Separators

Pulsating water jigs separating high-density metal from lighter slag matrix.

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High-Intensity Magnetic Drums

Powerful permanent magnets separating magnetic alloy fractions.

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Closed-Loop Water System

Sludge settling tanks with zero wastewater discharge to environment.

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Rapid Project Payback

High metal recovery yields typically pay back capital investment within months.

METHODOLOGY & EXECUTION

How We Deliver Metal Recovery Plants

Structured 4-stage engineering and execution methodology ensuring precision and performance.

01

Slag Assay & Sampling

Sampling slag dumps, density test runs & metal distribution analysis.

02

Plant Flowsheet Design

Crushing stage selection, jig sizing & water circuit layout.

03

Equipment Supply & Erection

Crusher manufacturing, jigging cell fabrication & structural erection.

04

Tuning & Commercial Run

Water balance tuning, jig stroke optimization & metal recovery PG runs.

Ready to Start Your Metal Recovery Plants Project?

Consult our senior technical engineers for plant design, equipment sizing, or turnkey proposal execution.