MULTIDISCIPLINARY TECHNICAL CAPABILITIES
Integrated engineering disciplines working seamlessly to deliver high-availability, fuel-efficient Ferro Alloy production complexes.
Submerged Arc Furnace (SAF) Core Design
Calculations for hearth power density, electrode pitch circle diameter (PCD), transformer secondary voltage tap steps, bus tube reactance minimization, and refractory thermal gradient profiling.
Heavy Structural Steelwork & Foundations
Multi-tier furnace building framework, heavy crane gantry girders, transformer yard structures, dynamic vibration damping & RCC foundation engineering for heavy vibrating loads.
Precision Machinery & Heavy Equipment
Split & full electrode columns, forged copper-clad contact shoes, pressure rings, hydraulic slipping devices, 25mm furnace shell plate rolling calculations & CNC plasma cut nesting.
Automated Conveying & Batching Systems
Automated belt conveyor networks, tripper cars, load-cell weigh hoppers, day bins, skip hoists, controlled charge feeding pipes & furnace charging chutes.
Fume Extraction & Baghouse De-Dusting
High-efficiency off-gas hoods, pulse-jet baghouse filters, spark arrestors, cyclone dust separators, forced draft gas cooling ducting & industrial chimney stack engineering.
Demineralized Cooling & SCADA / PLC
Closed-loop DM water cooling for electrode contact shoes & transformer bus tubes, emergency gravity cooling tanks, HT/LT power distribution & SCADA auto-electrode regulation.