Rs ASSOCIATES provides complete design, equipment manufacturing, and turnkey erection of Sintering Plants specifically engineered for Manganese ore fines, Chrome fines, and Iron ore. Sintering converts unsuited ore fines into porous, high-strength sinter lumps, significantly enhancing furnace gas permeability, lowering electrical energy consumption, and increasing furnace tap yields.
Our sintering plant installations feature heavy sinter strands, ignition hoods, high-efficiency waste gas cyclone separators, and heat recovery systems.
Back to All Capabilities
WHAT WE DELIVER
High-Capacity Industrial Sintering Facilities
Key Service Deliverables & Scope
Turnkey Sinter Plants (50 TPH to 100 TPH)
Sinter Strand Machine & Pallet Car Assembly
Automatic Gas-Fired Ignition Hood & Burners
Sinter Main Exhaust Fan & Multi-Cyclone Cleaners
Sinter Cooler (Circular / Straight) & Screening System
Coke Breeze & Flux Crushing / Proportioning Circuit
Heavy Dust Extraction Baghouse & Stack
Complete Civil, Electrical, Instrument & PLC Automation
Thermal & Emission Standards
Stack particulate emissions maintained strictly below 30 mg/Nm³ with high-efficiency pulse jet baghouse filters and waste heat recovery.
M/s Berry Alloys Limited - 100 TPH Manganese Ore Sintering Plant Complex (Bobbili, AP)
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100 TPH Sintering Complex
Complete plant engineering, equipment fabrication & site commissioning.
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Gas-Fired Ignition Hood
High-efficiency burners with uniform thermal distribution across sinter bed.
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Waste Heat & Gas Cleaning
Multi-cyclone separators, heavy ductwork & baghouse dust collection.
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30%+ SAF Energy Reduction
Pre-reduced sinter feed dramatically lowers furnace power per ton.
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Circular Sinter Cooler
Forced draft air cooling with zero thermal degradation of sinter lumps.
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Automated Proportioning
Weigh feeders for precise coke breeze, flux, and ore fines mixing.
